RAZALI M.

EPCC of 800 kW Power + 1400 kW Cooling Capacity Cogeneration Facility

Client: KURZ Production Sdn Bhd

Role: Project Manager

Value: RM 12 million

Duration: May 2022 – Oct 2023

• Led turnkey EPCC execution of an integrated cogeneration system comprising 800 kW Capstone microturbine, 1,400 kW absorption chiller, cooling tower, and auxiliary systems.
• Directed end-to-end project lifecycle from concept, detailed engineering, procurement, construction, to commissioning.
• Achieved regulatory approvals from BOMBA, DOE, and MDPT with zero re-submissions — first-pass compliance on all technical dossiers and safety submissions.
• Delivered mechanical completion and system commissioning 3 weeks ahead of schedule, with zero punch list on client handover.
• Integrated SCADA and power management systems across thermal, electrical, and chilled water assets with full load synchronization.

SCADA System Modification & Optimization – 1MW Capstone Microturbine

Client: KURZ Production Sdn Bhd

Role: Project Manager

Value: RM 1.7 million

Duration: May 2022 – Oct 2023

• Engineered a full PLC/SCADA revamp for 1MW Capstone C1000S microturbine integrated with solar PV, thermal oil heater, and plant-wide MSBs.
• Implemented advanced logic for fault detection, dynamic load balancing, and power prioritization across multi-source energy systems.
• Optimized system sequencing for microturbine and auxiliary operations, improving thermal-electrical efficiency by over 15%.
• Achieved system commissioning and performance validation within 2 weeks, including HMI development and I/O mapping across redundant PLC networks.

Petronas RAPID – Alloy Piping Fabrication & Installation

Client: OUIJV

Role: Project Manager

Value: RM 8 million

Duration: Sep 2016 – Jan 2018

• Managed fabrication, logistics, and installation of over 100,000 Dia-inch of high-alloy piping (Inconel, Duplex SS) to ASME B31.3 and client specifications.
• Led full QA/QC regime including RT, UT, PMI, and hydrotesting, achieving 100% client acceptance on first inspection.
• Coordinated construction interfaces with civil, structural, and mechanical contractors in live plant environments.
• Delivered project on schedule with zero NCRs and full compliance with Petronas and DOSH standards.

Offshore Hook-Up & Flowline Installation – Dana Platform

Client: PCPP Operating Company

Role: Senior Project Engineer

Value: RM 1 million

Duration: Jan 2009 – 2012

• Executed offshore hook-up, spool fabrication, and installation works for flowline and topside piping under PETRONAS and PTS specifications.
• Maintained 100% LTI-free record throughout offshore campaign.
• Successfully secured two follow-up contracts:
• D2 Flow Line Replacement
• 6” Piper Valve Service Order
• Oversaw cross-discipline coordination (piping, structural, E&I) ensuring seamless interface and “first-time-right” installation during shutdown window.